Brainchild - BTC-8100

( 48 x 96 mm low cost controller )

 

DESCRIPTION

The Fuzzy Logic plus PID microprocessor-based temperature controller,
incorporate two bright, easy to read 4-digit LED display, indicating
process value and set point value. The Fuzzy Logic technology enables
a process to reach a predetermined set point in the shortest time,
with the minimum of overshoot during power-up or external load disturbance.

As a professional and experienced manufacturer, we supply high
performance and quality temperature controllers, which are also
called temperature control, electronic temperature control,
electronic temperature controller, and PID controller.


 

Characteristics

Type

Range

Accuracy@ 25 °C

Input Impedance

J

-120 ~ 1000 °C
(-184 ~ 1832 °F)

±2 °C

2.2MΩ

K

-200 ~ 1370 °C
(-328 ~ 2498°F)

±2 °C

2.2MΩ

T

-250 ~ 400°C
(-418 ~ 752°F)

±2 °C

2.2MΩ

E

-100 ~ 900 °C
(-148 ~ 1652 °F)

±2 °C

2.2MΩ

B

0 ~ 1800 °C
(32 ~ 3272 °F)

±2 °C
(200°C - 1800°C)

2.2MΩ

R

0 ~ 1767.8 °C
(32 ~ 3214 °F)

±2 °C

2.2MΩ

S

0 ~ 1767.8 °C
(32 ~ 3214 °F)

±2 °C

2.2MΩ

N

-250 ~ 1300 °C
(-418 ~ 2372 °F)

±2 °C

2.2MΩ

L

-200 ~ 900 °C
(-328 ~ 1652 °F)

±2 °C

2.2MΩ

PT100
(DIN)

-210 ~ 700 °C
(-346 ~ 1292 °F)

±0.4°C

1.3KΩ

PT100
(JIS)

-200 ~ 600 °C
(-328 ~ 1112 °F)

±0.4°C

1.3KΩ

mV

-8 ~ 70mV

±0.05%

2.2MΩ

mA

-3 ~ 27mA

±0.05%

70.5Ω

V

-1.3 ~ 11.5V

±0.05%

650KΩ


 

 FEATURES

  • Fuzzy modified PID heat & cool control
  • Fast A-D sampling rate (5 times/s)
  • Universal input (PT100, thermocouple) with high accuracy 18-bit A-D
  • Analog output (linear current or voltage) uses high accuracy 15-bit D-A
  • RS-485 RS-232 interface
  • Programming port provided on board
  • Support manual control & auto-tune function
  • Wide variety of alarm mode selection
  • Lockout protection control
  • Bumpless transfer during failure mode
  • Soft-start ramp and dwell timer
  • Bright display stabilized with digital filter
  • SEL function allows to rearrange user menu
  • UL/CSA/CE approval
  • High performance with low cost

 

Specification

Power
90 - 250 VAC, 47 - 63 Hz, 12VA, 5W maximum
11 - 26 VAC / VDC, SELV, Limited Energy, 12VA, 5W maximum

Signal Input
Resolution : 18 bits
Sampling Rate : 5 times / second
Maximum Rating : -2 VDC minimum, 12 VDC maximum( 1 minute for mA input )
Temperature Effect : ±1.5 uV/ °C for all inputs except mA
                              input ±3.0 uV/ °C for mA input



Sensor Lead Resistance Effect :
   T/C: 0.2uV/ohm
   3-wire RTD: 2.6 °C/ohm of resistance difference of two leads
   2-wire RTD: 2.6 °C/ohm of resistance sum of two leads
Burn-out Current : 200nA
Common Mode Rejection Ratio ( CMRR ) : 120dB
Normal Mode Rejection Ratio ( NMRR ) : 55dB

Sensor Break Detection :
   Sensor open for TC, RTD and mV inputs,
   Sensor short for RTD input,
   below 1 mA for 4-20 mA input,
   below 0.25V for 1 - 5 V input, unavailable for other inputs.

Sensor Break Responding Time :
   Within 4 seconds for TC, RTD and mV inputs,
   0.1 second for 4-20 mA and 1 - 5 V inputs.


Linear Output
   Resolution : 15 bits
   Output Regulation : 0.02 % for full load change
   Output Settling Time : 0.1 sec. ( stable to 99.9 % )
   Isolation Breakdown Voltage : 1000 VAC
   Temperature Effect : ±0.01 % of SPAN / °C


Triac ( SSR ) Output
   Rating : 1A / 240 VAC
   Inrush Current : 20A for 1 cycle
   Min. Load Current : 50 mA rms
   Max. Off-state Leakage : 3 mA rms
   Max. On-state Voltage : 1.5 V rms
   Insulation Resistance : 1000 Mohms min. at 500 VDC
   Dielectric Strength : 2500 VAC for 1 minute


Alarm
Alarm Relay :Form C,Max. rating 2A/240VAC, life cycles 200,000 for resistive load.
Alarm Functions : Dwell timer,
                            Deviation High / Low Alarm,
                            Deviation Band High / Low Alarm
                            Process High / Low Alarm
Alarm Mode : Normal, Latching, Hold, Latching / Hold.
Dwell Timer : 0.1 - 4553.6 minutes


Data Communication
Interface : RS-232 ( 1 unit ), RS-485 ( up to 247 units )
Protocol : Modbus Protocol RTU mode
Address : 1 - 247
Baud Rate : 2.4 ~ 38.4 Kbits/sec
Data Bits : 7 or 8 bits
Parity Bit : None, Even or Odd
Stop Bit : 1 or 2 bits
Communication Buffer : 160 bytes


Analog Retransmission
Output Signal : 4-20 mA, 0-20 mA, 0-1V, 0-5V, 1-5V, 0-10V
Resolution : 15 bits
Accuracy : ±0.05 % of span ±0.0025 %/ °C
Load Resistance : 0 - 500 ohms ( for current output ),10 K ohm minimum ( for voltage output )
Output Regulation : 0.01 % for full load change

User Interface
Dual 4-digit LED Displays :
BTC-4100                    Upper 0.55" ( 14mm )
                                   Lower 0.4" ( 10 mm )
BTC-7100, BTC8100, BTC9100
                                   Upper 0.4" ( 10 mm )
                                   Lower 0.31" ( 8 mm )
Keypad : 4 keys
Programming Port : For automatic setup, calibration and testing
Communication Port : Connection to PC for supervisory control


Control Mode
Output 1 : Reverse ( heating ) or direct ( cooling )action
Output 2 : PID cooling control, cooling P band 50 ~ 300% of PB, dead band -36.0 ~ 36.0% of PB
ON-OFF : 0.1 - 90.0 ( °F ) hysteresis control ( P band = 0 )
P or PD : 0 - 100.0 % offset adjustment
PID : Fuzzy logic modified , Proportional band 0.1 ~ 900.0°F ,
Integral time 0 - 3600 seconds , Derivative time 0 - 360.0 seconds
Cycle Time : 0.1 - 90.0 seconds
Manual Control : Heat (MV1) and Cool (MV2)
Auto-tuning : Cold start and warm start
Failure Mode : Auto-transfer to manual mode while sensor break or A-D converter damage
Ramping Control : 0 ~ 900.0°F/minute or 0 ~ 900.0 °F/hour ramp rate

Digital Filter
Function : First order
Time Constant : 0, 0.2, 0.5, 1, 2, 5, 10, 20, 30, 60 seconds programmable


Environmental & Physical
Operating Temperature : -10°C to 50°C
Storage Temperature : -40°C to 60°C
Humidity : 0 to 90 % RH ( non-condensing )
Altitude : 2000m maximum
Pollution : Degree 2
Insulation Resistance : 20 Mohms min. ( at 500 VDC )
Dielectric Strength : 2000 VAC, 50/60 Hz for 1 minute
Vibration Resistance : 10 - 55 Hz, 10 m/s² for 2 hours
Shock Resistance : 200 m/s² ( 20 g )
Moldings : Flame retardant polycarbonate


Dimensions :
BTC-4100 ---96mm(W) X 96mm(H) X 65mm(D), 53 mm depth behind panel

BTC-7100 ---72mm(W) X 72mm(H) X 78.2mm(D), 65 mm depth behind panel

BTC-8100 ---48mm(W) X 96mm(H) X 80mm(D), 65 mm depth behind panel

BTC-9100 ---48mm(W) X 48mm(H) X 116mm(D), 105 mm depth behind panel

Mounting:
BTC-4100 ---panel mount, cutout 92 X 92 ( mm )
BTC-7100 ---panel mount, cutout 68 X 68 ( mm )
BTC-8100 ---panel mount, cutout 45 X 92 ( mm )
BTC-9100 ---panel mount, cutout 45 X 45 ( mm ) 

Weight :
BTC-4100 --- 250 grams
BTC-7100 --- 200 grams
BTC-8100 --- 210 gram
BTC-9100 --- 150 grams 

 



Product added : May 08 2012 07:25:52 AM